
How to shorten pit bike forks for a moped
Here's what I had to do to shorten a pair of KX80 forks for my moped. Most other hydro forks will be similar, but your mileage may vary.
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Here's what I had to do to shorten a pair of KX80 forks for my moped. Most other hydro forks will be similar, but your mileage may vary.

It's been a while but I figured I'd be coming back so I kept most of my moped stuff. I drove to Eau Claire over the weekend and picked up another Vespa Grande. I'm pretty excited to be wrenching again. My plan is to fix…

Here's a couple of videos I streamed during the races this year at Totfest. Stock Races - First Heat Stock Finals Variated Finals Variated & NonVariated combined finals

I brought my son Mylo with me to Sport Wheels, he loves it there. I got lucky and scored some plastic the new vespa was missing

I started going through the Grande I acquired recently. Overall its in pretty good shape, but it sat for a while the crank bearings didn't sound the when i tried turning the engine over and the carb most certainly needed to be cleaned. Subframe off…

Local Vespa aficionado Tyler Augustine like to go on and on about how amazing and awesome Vespas are. He built a pretty fast Grande for our raffle bike this year. I took it for a spin and thought it was a blast. So it seems…

I recently acquired some puch snowflakes, I hate spokes so I decided to put them on the Grumpy Dumpies. The rear was no problemo, but I wanted to keep my disc brake up front and I was running a stock 17" kx80 front wheel prior…

I was getting pretty sick literally of tuning my bike in my garage with all the fumes so I tossed some dryer hose I had lying around on my exhaust, worked like a charm.

In my own going quest to thin down my moped herd I'm selling this Puch Maxi I picked up on a trade for my MGB parts. It's very clean, powder coated frame, rebuild bottom end, new crank, 50cc TCCD kit. It's a nice little bike.…

Getting closer to Totfest race day and I've almost got my bike race ready. Here's where I'm at now.

It's basically the number one problem that most if not all Tomos mopeds succumb to. Oil begins to leak out of the crank case via the output shaft. The oil gradually sprays off your chain turning your rear wheel into something like a colorblind grateful…


The Tomos is back together again after tearing the engine down and doing some porting. Cut a new gasket for the transmission cover When the piston is at BTDC the spot colored in with black sharpie was blocking the transfer path Cut the piston window…

This year I 'won' the slowest moped award at the Totfest races this year with my Tomos A3. My goal for next year is to win the stock races with the same bike. The rules are pretty loose, basicly it amounts to you need to…


Cylinder porting is a great way to release the unseen potential of a stock moped(or kitted for that matter). I'm going to do a more in depth writeup on cylinder porting in the future once I finish building my port timing calculator tool, but in…




My buddy Maize has gotten into the whole seat upholstery thing. Here's a pretty good video he did of a hobbit seat he made.

I mounted up one of these terminal thingies up to my race put frame and finished up the wiring. I suppose I could have done a nice neat job and hid the wires a little better, but with this bike I'd rather just have them…

Well I sorta ran out of time getting my race bike ready for totfest this year. I had it running just prior to the race, still needed to be tuned, but complete for the most part. Then, it wouldn't start. I figured I'd bring it…

Tyler and Ed are some pretty rad dudes from Omaha, NE. They build fast racey mopads. They've raced with us at our last two Totfest rallies and they're about to head off and race at the Tomahawk Cup. Me and the rest of the Casserollers…

The carburetor setup on Tomos A3's is pretty atrocious. It's a 12mm encarwi carb, it's tiny and literally has no adjustments whatsoever. No idle adjustment, idle is controlled by adjusting the tension on the throttle cable. The float bowl is closed by a fishing bobber…

Finally found the time to get my totfest footage together and make a video.

Well last weekend the Casserollers hosted TOTFEST, our annual moped rally. We were lucky and had some great weather and an overall good time. It's a little different from most rallies since we start on Saturday and end on a Monday. This is due to…

Trying to get my h2o Peugeot up and running for the races this weekend. It's going to be a close one. Since I'm going to be running a disk brake on the front and my Suzuki k10 forks are designed to use a drum style…

Found some more pics from the winnipeg rally via a FB post today. Check it out! Via Chris Eff Part 1 Part 2


This last weekend Myself and a bunch of Casserollers made a visit to Winnipeg to rally with our Canadian friends. Dru and Heather were gracious hosts and let us setup a shantytown of tents in their backyard. Weather was a little drizzly, but didn't stop…

So I had a bunch of leaks in the gas tank of my red Peugeot 103. Sealed the tank twice with red kote and I still had some leakage occuring. So I sanded the problem areas down to bare metal on the outside of the…

Hey folks we (The Casserollers) are hosting another moped rally. Rides around the twin cities, tomfoolery and racing. It's gonna be a blast. More info at totfest.com

Before we even got started at the Just the Tip rally my wife's bike died on us. She said she heard a 'pop' and then it was dead. I tried starting it and I could hold in the clutch and practically stand on the pedal…


This past weekend the wife and I went to The Summerai's 'Just The Tip' rally in Green Bay, WI. I've always wanted to go, but for one reason or another I had scheduling conflicts every year. Well this year was the year the stars aligned…

Good ride last night, decent amount of people showed, nice weather, zero breakdowns, bueno.

Finally got all of my video edited, it really blows trying to condense an hour of footage down to something watchable, but whatever. I had a blast, omaha is getting at least 14 stars on my yelp review.

This last weekend a handful of us drove down to Omaha from Minneapolis for the Dead Possums/Kit Kats moped rally "Rally of the Corn". It was a blast, tons of nice people and some fun rides bundled with some tomfoolery. I managed to snap a…

I'm running some pretty wide tires on this project bike 17" x 2.75" and they fit, but barely and the chain tension adjusters are almost fully tightened down to get the wheel moved back far enough to accommodate the tire. So I'm just adding about…

Starting to get really close on my Peugeot 103 h2o bike. Quite a few things left to be done, but it looks like a bike now and I can roll it around.

French moped gang in France riding French mopeds in the French countryside.

Well I built it last year and rattle canned it flat black. I just wanted to ride it and figured I'd work on the aesthetics later. Well it's later, I had the whole thing sandblasted over the winter and painted it. I swapped out the…
So I made a gearing calculator for mopeds a few weeks ago. I put a link to it in the menu on the site and you can also find it at <a title="Moped Gearing Calculator" href="http://gearing.martysgarage.info" target="_blank">http://gearing.martysgarage.info</a>.

If one of your shocks comes off while riding your gonna have a bad time. At least it's an easy fix.

a Throwing things together, turns out my wheels that I'm using the bearings were rusted solid. Not the hugest deal, I knew I was going to have to swap out the front wheel's in order to go from a 10mm to a 12mm axle. These…

If you need to pick up a new belt for your Peugeot 103 you can do so at most automotive parts places using these common belts. The part numbers in bold are the industry standard part number a lot of manufacturers have their own numbers,…

So I picked up a Eurokit for the grumpy dumpies, I had a Metra80 on it, but I've been itching to try one out so I figured what the hell and picked up the angled port version of it. Death, Destroyer of Worlds! Oddly enough…

The tail end of last year I traded my green Motobecane for a Peugeot project that fellow Casseroller Brian Rogers was working on. I've been stockpiling parts here and there to round it it until I got some my other projects taken care of before…

So in the back of my head I kept wanting to get my brothers into mopeds and have them experience the glory that is a 35 year old two stroke moped. I kept telling them "hey you should get a moped" "hey you should get a moped" "hey you should get a moped" "hey you should get a moped" "hey you should get a moped" "hey you should get a moped"!

Holy Christ I'm ready for spring. Today it got close to 50 degrees out (maybe it did idk), the frozen tundra is starting to thaw. Sea levels in the Minnesota area are starting to rise! Moped Armageddon is almost upon us! Be ready for it!!…

Starting to work on hacking up the seat for the Grump Dumpies. This tomos seat I picked up is pretty close to what I want to be rocking, but it's a little long and the upholstery is shit. So the first thing I did is…

Well last year I got the Grumpy Dumpies up and running. I wanted to focus on just riding it and working out any bugs before I did anything aesthetic with it. I always end up wanting to weld a bracket here or chop this there…

I went to my dad's place recently and painted up 3 mopeds. They turned out great and I'm excited to start putting them back together!

Gave my za50 a nice coat of black engine enamel. I have to say it looks like darth vaders fist, I love it.

So here's a pretty common one, you put a monster expansion chamber pipe on your moped and now you can't use your pedals since they don't spin all the way around because there's a big exhaust pipe in the way. There's a lot of different…

This simonini circuit pipe can be a nice little blasty pipe but it takes a little bit of work. In the header of the pipe you'll find a little restrictor that can easily be dremeled out. Once that's out the pipe will be pretty usable,…

Well I think I've got my problems figured out with the Peugeot 50cc Racey Kit. On a whim I thought I'd throw a different pipe on and see how it'd perform. I had a spare RGD pipe that I was planning on using on a…

So I've been running the 1977 50cc Peugeot kit that I did a video on a few weeks back and here's what I've found so far. - The Simonini needed a bit of modification in order to fit properly and use my pedals. No big…

K I finally found some time and went through the gopro videos I did during TOT FEST 2. Here's what I got... The Sunday Ride http://www.youtube.com/watch?v=LHY7z1Ax-5E Egg Toss at Minnehaha Falls http://www.youtube.com/watch?v=fy2iNmh4ujk Stock Variated Race http://www.youtube.com/watch?v=XeKS83Dv2hI Modified Non-Variated Race - First Heat http://www.youtube.com/watch?v=okCc8S3vj-Y Dubs Race…

1977 Mopeds Peugeot 50cc Racey Kit During the awesome 20% off sale 1977mopeds and treats had over labor day I picked up a bunch of new toy filled easter eggs. The thing I'm most excited about it this Peugeot 50cc Racey kit. I decided I…

I'm still working on all the video I shot at tot fest, but here's a handful of pictures I took over the weekend.

One big thing I wanted to take care of on the Peugeot while it was all apart was cleaning and sealing up the gas tank. It's pretty rusty and the in-frame gas tank mopeds are a pain to do since there's a lot of shaking…

Tom's Done With Mopeds So my buddy Tom had a nasty crash and got himself a concussion a while back. He decided that he wanted to play it safe moving forward and get out of mopeds. I totally get it, just like me he's a…

Greg couldn't make it to the weekly ride so we thought we'd surprise him and drop by his house unexpectedly.

Looks like this video I stumbled across tonight is a couple of years old, but it's new to me. Very cool! I just picked up a Peugeot recently and have started restoring it. I'll post some pics soon, but this video is inspiring.


There's this motorcycle show in Minneapolis that we try to make it to every year. It's called the bearded lady and it's kind of a conglomeration of every type of two wheeled vehicle you can imagine. We (The Casserollers) try to make it every year…

With not just a little hesitation I've decided to sell my Tomos. I set a limit for myself on how many mopeds I can own and I'm picking up a Peugeot 103. I've been itching to mess with a peugeot and I have the opportunity…

I've had the exhaust fall off my Motobecane a couple of times, it's a somewhat common problem with them and it usually only gets worse as the exhaust port gets worn from continual retightening. The last time I had it out it fell off on…


Stumbled across this video tonight while I was browsing moped videos on vimeo. Gets me pretty pumped up for the Peddy Cash rally next month! http://vimeo.com/50241678

So nice having multiple running bikes now that the Grumpy Dumpies is in action. Thus I can tear things apart without having to worry whether or not I'll be able to have things back together and running in time for the Casserollers weekly ride. So…


Here's my ride from this week, met up with some of the other Casserollers at Grumpy's and then rode home through the U of M Campus.

Grandma might get a little loopy after a few days of missing her medicine, but hey you'll have all your carb jets sorted out nice and neat for your next tuning session.

I'm closing in on finishing up another moped. I decided I'm gonna call it 'The Grumpy Dumpies' in honor of the millions of shitty diapers I've changed in the last year and a half since my 3 boys were born. Before you go "woah wait…

Swiss Moped Gang Vid, starts out like an 80s metal band video. I was expecting freddy krueger to jump out or something. http://vimeo.com/49553718

Not really sure what the first couple of bike are. modified scooters or something? But there's some Peugeots in there so I guess it's still can be considered moped related. http://vimeo.com/51998008

So you've got an older Tomos(pre-1992) and have decided to put a kit on one. You've got a A3 engine and you'll begin to notice that there's a much bigger selection out there for the newer style A35/A55 engine. This stems from the Tomos A3…

Older video, but new to me. Looks like a lot of fun! http://vimeo.com/7131381

Here's a quick video on how to remove a moped's freewheel using a park fr-6 tool

I picked up a Gopro a few weeks back and I've been itching to try it out. So I took the tomos out for a quick spin after work last night. It's running really rich since I fixed a bunch of air leaks on it…

I stumbled across this video during some mindless youtube browsing. Very neat, helpful to those of you who've wondering how the pedaling backwards of a tomos to start it works.

Since I'm running a clutch pulley with a clutchless variator starting my moby requires a bit of finagling from time to time. I've got to pull the belt off wedge a piece of cardboard into the variator cheek so it's somewhat closed, put the belt…

Shelly B. of Becker,MN aka Mopedgal as known throughout the moped community has a new website. She does some of the most amazing restorations of mopeds back to factory condition not just in Minnesota, but nationwide in my opinion. Here's some samples of her handy-work...…

I put a pull start on my Motobecane tonight, it's not the prettiest but it works. I'll be putting up a video and full how-to shortly but here's a shot of the final result.

This still looks fun, winter you should end now. http://vimeo.com/48722034

I had a bunch of the guys over to do some winter wrenching this weekend. We got a bunch of stuff done in preparation for summer blasting. A little bit of leakdown testing, Kim's hobbit engine was air tight, Brian's Gila E50 not so much.…

Just a little update on some of the winter projects I'm working on. A little bit of TLC for the Tomos In my previous post you saw I had a suspicion that my tomos had an air leak so I built a leakdown tester. Much…

So for a while now I've suspected I've got an air leak of some sort on my Tomos. It runs a little hotter then it should, and doesn't like to idle very consistently even though the timing is spot on. The first thing I usually…


http://vimeo.com/5027170 These guys have some nice mopeds! The yellow one is pretty rad imo.

So my Motobecane has been out of commission for a while now. I have this really elusive issue where gas spews out of my carb when my engine reaches higher rpms and variates. So I through this video together to see if anyone out there…

Here's some footage the Maize threw together of us riding over the summer, I think it turned out really good. casserollers.com


I put three of my complete moped builds up on Garage last night. Since both my Tomos and my Motobeace have gone through several incarnations I needed to get some up to date pictures taken. So I rode over to a local park and snapped…

1977 Mopeds just launched a new website called Garage. It's pretty awesome, it basically let's you put together a collection of all your moped builds and share them with the world. They've included fields for entering in specifics of the build such as cylinder kit,…

A little while back I setup a classified ad system on the Casserollers website.The goal was/is to have something that makes it easy for people to buy/sell/trade moped parts locally and not have to worry about shipping, getting scammed or having to filter through craigslist/ebay.…



Another trailer for the upcoming Gaskettes documentary Custom low priced trailers are available to you online.



Here's kind of what I've got brewing this winter. I've been picking up parts here and there and I think I've got the majority of the major pieces now.


An inside look at the lives of a handful of mopeders, Neato! http://vimeo.com/33303905 Audio NSFW



This last weekend I went down to Sport Wheels in Jordan, MN, bought some stuff and snapped some pictures while I was at it. It's a pretty cool place. It's basically a gigantic motorcycle salvage, but you can also find a little bit of atv,…

So I've had my Tomos finished for a while now, but I didn't really take any good pictures of it. So here goes...

I didn't bring my camera with me for our first ride, but here's the meetup on day two. It was a pretty awesome ride, we went from Pizza Luce in uptown Minneapolis to Maynards on Lake Minnetonka and then down to one of the rider's…
The guys over at Motion Left Mopeds put this Tomos together, I absolutely love the custom frame. I'd like to do something similar in the future.

Just showing how you can use the bearing splitter sold by harbor freight to replace bearings on your moped crankshaft. As you can see the Puch e50 crank I was using was rusted as all hell so it doesn't get much worse then that and…

I saw this pop up on http://reddit/r/moped a few weeks back and thought it looked like a pretty bad ass documentary about a moped gang that goes from denmark to poland, but I couldn't find it anywhere. Turns out the only real way to get…
I picked up another project a few weeks back, a 1978 JC Penney Pinto. I'm horibble at grabbing before pictures so I figured I'd snap one tonight. I've got a few things I need to take care of on the army bike and my motobecane…

I'm happy to say I'm done with my wife's moped. She's currently preggers with triplets so we'll have to wait until next year to see if she likes riding it. She likes the aesthetics of it and the riding position, but no rides yet. So…
So I've been working on getting my wife's JC Penney Swinger2 in running order. I almost had it done over the winter, but I cannibalized the cdi to put on my tomos, I just bought another one so I'm back on it. It's a pretty…


Here's an awesome video that 1977mopeds and Motion Left Mopeds put together showing you how to install a Gila kit, but it's really the same process for most other kits as well. Enjoy!

Here's a video that Maize from MPLS Mopeds put together from some of the stuff they shot last weekend.

Pretty awesome ride yesterday, I got together with the rest of the MPLS Mopeds crew and we rode down to Minnehaha falls and shot a video for an upcoming moped rally and then cruised across town to the bearded lady motorcycle freak show that was…

We had our weekly ride yesterday, here's a little snippet of us blasting the parkway.

Short documentary on Richmond, VA moped gang "Hell's Satans". Partially a mockumentary, but still entertaining. http://vimeo.com/21415057
Well some good and bad news, last night I finally got my motobecane running again after all the upgrades I've thrown on it. It's fast, insanely fast, puts my Tomos which is pretty fast to shame. Bad news is I road it a little too…

One of my most prized possessions, the buzzetti timing tool. This is the ultimate in getting the timing dialed in perfectly on your moped.

I was on vacation in southern Wisconsin about a month or so ago and had a blast. Tons of paved roads in some awesome scenery.

How the hell do I get the clutch off my puch you ask? This is how by using a clutch puller, It also works good for removing some internal rotors from cdi setups.

A piston stop is used to keep the engine from rotating by blocking the piston from fully rising thus keeping the crankshaft from fully rotating. The most common thing I use this for is when I'm setting the timing on a moped and I need…

I've watched a bunch of these videos and this one by HowStuffWorks.com seems to be one of the best over all at explaining the operation of a 2-stroke engine.

I've accumulated a decent amount of specialized moped tools over the last couple of year and I thought I'd do some short videos on them and how they're used. Starting things off I've got my ratio rite and my trusty 3oz non spilling oil bottle.…

Well as I mentioned in a previous post I ran into some trouble with my 1995 Tomos Targa. I wasn't really sure if it was and issue with the carb being jetted a little too lean of if my problems were ignition related. Turns out…
Pretty awesome, it appears that that Motomatic project I posted about previously has a contest attached to it. Looks like all you have to do is upload your best photo of whatever, everyone votes and then the winners get free mopeds. You can check out…

So I'm having a little bit of trouble with the Tomos Targa (I think I'm going to name it 'The Zebra'). Basically I accelerate pretty steady up until I hit 37 mph, then it just stops and cuts out. It feels like I flipped the…

Blue Cat Motors just put up a post with some pics of their most recent monthly gathering "Third Thursdays". I was there and it's a pretty interesting meetup. Pretty diverse selection of motorcycles, scooters and mopeds. The cool part though is I'm in one of…

I knew that Moto-matic was working on a large project of sorts that involved a bunch of new Tomos mopeds. Well it turns out this is what it is, they're making 25 custom peds for Sapporo. Motomatic Mopeds http://vimeo.com/24324281

The Tomos I made a video of over the winter is done now so I made a little recap showing what it looks like now.

The Bubble Visor has an awesome post up filled with some vintage Moped Racing Pics. Definitely worth a look see... via Bubble Visor
There's often confusion surrounding what exactly is a moped and what's a scooter. Most of the confusion stems from the way states license and define these vehicles and well frankly what they actually are. Licensing definitions and laws very from state to state so for…

The top end on my PA50 Army bikes was looking little rusty so I decided to pull it off and give it a good cleaning. I taped up all of the places I didn't want paint to go and gave it a good coating of…

Here's a video I shot of some of the projects I've been working on over the winter.

Here's a Tomos Targa I picked up last night just south of Eau Claire, WI. It was a 5 hour drive for me after work, but I got it for $75 which is a hell of a good deal. It's not running at the moment…
It's been a while! It's time to resurrect Marty's Garage and get back to it. My friend Josh and I talked about it and he's going to continue doing the Shamrock Mopeds business moving forward and I'm going to spend more of my extra time…